Possible Failures and Troubleshooting in the Electrocoating Process: Popping

August 28, 2025
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Popping refers to countless tiny holes forming in a paint film after baking.
 

Q1:
Holes that form when moisture evaporates and escapes from the paint film.


A1:
Reduce excessive film thickness and rapid temperature increases.

 


 

Q2:
Holes that form when air bubbles entrapped in cracks in the plating of galvanized sheet steel expand and
escape.


A2:
Care should be taken when changing the sheet steel type. (plating, plating mass per unit area, etc.).