Possible Failures and Troubleshooting in Powder Coating Process: Spit

September 8, 2025
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Seeding, on the paint film surface, of small clots of the same color as the paint.

 

Q1: Has the pressure of the fluidizing air dropped?
A1:

A typical value is 0.03 MPa (typical range: 0.02 to 0.04 MPa), although it varies with supplier and air circuit configuration.
For example, it is necessary to raise the pressure setting if the circuit has a restrictor.
Check with the supplier as to conformance with the recommended value.

 

Q2: Has the particle size distribution of the paint changed?
A2:

Check the ratio of fresh powder to recovered powder.

 

Q3: Is the temperature or humidity of the fluidizing air or carrying air higher than appropriate?
A3:

Inspect the air dryer and oil filter. If faulty, repair the device(s) immediately.

 

Q4: Is there any paint buildup at the tip of the spray gun?
A4:

Clean the tip of the spray gun (with an air blow).