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Anode Cells for Electrocoating Process: Durable, Efficient, and Cost-Effective

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xWarranty | 1 Year | Core Components | Membrane Elements |
---|---|---|---|
Membrane Fuction | Anion Exchange Membrane | Effective Membrane Length | 1000mm |
SS316 Electrode OD | 48mm / 60mm | Membrane OD | 77mm |
Membrane Area | 0.24m² | Electrode Area | 0.15m² |
Current Endure | 50A/M² | Anodic Liquid Flux | 1.5-2.4 L/min/m |
Highlight | Efficient Magnetic Drive Unloading Pump |
Overview
Anode Cells, also known as Anolyte Cells, are critical components in cathodic electrophoretic coating (e-coating) systems. They are used to isolate the anode from the paint bath while allowing ions to pass through a selective membrane. This ensures consistent bath quality and improves the durability and appearance of the final coating.
Working Principle
The Anode Cell consists of an internal titanium anode and an ion-exchange membrane. When a DC voltage is applied, positively charged ions (such as amines and other counter-ions from the e-coating bath) migrate through the membrane into the anolyte solution. This process:
- Maintains the bath's pH balance
- Improves paint stability
- Reduces contamination and paint defects
Specifications
Brand & Configuration | Cell Type | Effective Membrane Length (mm) | Membrane Outer Diameter (mm) | Electrode Outer Diameter (mm) |
Jingtu Tubular Anode | Open | ... | 1=76 2=67 |
A=48 B=60 N=no electrode |
1000 | ||||
1500 | ||||
2000 | ||||
... |
Key Features
- Membrane Material: High chemical resistance, excellent ion-selective permeability
- Electrode: Stainless steel with long service life
- Anolyte Circulation System: Ensures efficient ion removal and heat dissipation
- Leak-Proof Design: Ensures safe operation and prevents cross-contamination
Advantages
- We use high quality anion exchange membrane sheet.
- We use integrated high strength inner support with high porosity.
- More open area = less resistance = more usable anode surface area = Better Efficiency.
Applications
- Automotive components
- Home appliances
- Agricultural and construction machinery
- Steel furniture and metal parts finishing
Anode Cell Drawing
A=Effective membrane length
B=Top cap length
C=Top to mid of anolyte return fitting
A,B,C will be made based on customer's request.