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Anodic Electrophoretic Coating For Aluminum Doors, Windows And Car Body Decoration

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xFilm Thickness | 10-30 µm | Adhesion | Grade 0 (GB/T 9286-1998) |
---|---|---|---|
Salt Spray Resistance | 500-1000 Hours (ASTM B117) | Hardness | 2H-3H (Pencil Hardness, ASTM D3363) |
Gloss | 60-90% (60° Gloss Meter, ASTM D523) | Weather Resistance | 1000-2000 Hours (QUV Accelerated Aging) |
Chemical Resistance | Resistant To Acids, Alkalis, Solvents | ||
Highlight | Environmental Protection Equipmentheat recovery core,Filtration heat recovery ventilator core,Commercial Environmental Protection Equipment |
Product Overview
Anodic electrophoretic coating is a cutting-edge surface treatment technology specifically designed for aluminum. Through an electrophoretic deposition process, aluminum parts are immersed in a water-based paint solution, and an electric current is applied. This creates a uniform, durable, and highly adherent coating that enhances both the performance and appearance of aluminum surfaces.
Key Features
1. Enhanced Corrosion Resistance:
- Forms a robust protective layer that significantly improves aluminum's resistance to corrosion, even in challenging environments such as marine or industrial settings.
2. Uniform Coating Coverage:
- Ensures even coating distribution, even on complex geometries, internal surfaces, and hard-to-reach areas, which are difficult to achieve with traditional coating methods.
3. Superior Adhesion:
- The electrophoretic process creates a strong bond between the coating and the aluminum surface, enhancing durability and long-term performance.
4. Environmental Sustainability:
- Utilizes water-based paints with no volatile organic compounds (VOCs), minimizing environmental impact. Unused paint can be reclaimed, reducing waste and making it a greener alternative to solvent-based coatings.
Coating Performance Data
Performance Indicator | Typical Data | Remarks |
Film Thickness | 10-30 µm | Adjustable based on application needs |
Adhesion | Grade 0 (GB/T 9286-1998) | Cross-cut test, no peeling |
Salt Spray Resistance | 500-1000 hours (ASTM B117) | Depends on coating type and thickness |
Hardness | 2H-3H (Pencil Hardness, ASTM D3363) | Excellent scratch resistance |
Gloss | 60-90% (60° Gloss Meter, ASTM D523) | Adjustable based on requirements |
Weather Resistance | 1000-2000 hours (QUV Accelerated Aging) | Excellent UV resistance |
Chemical Resistance | Resistant to acids, alkalis, solvents | Suitable for various environments |
Process Parameters
Parameter | Typical Range | Remarks |
Voltage | 50-200V | Adjustable based on workpiece shape and coating type |
Electrophoresis Time | 2-5 minutes | Ensures uniform coating |
Solid Content | 10-20% | Proportion of solid content in the paint tank |
pH Value | 7.5-8.5 | Maintains paint stability |
Curing Temperature | 160-180°C | Ensures coating performance |
Curing Time | 20-30 minutes | Curing duration |
Applications
Anodic electrophoretic coatings are versatile and widely used across multiple industries:
1. Automotive Manufacturing:
- Applied to vehicle bodies, frames, and components to enhance corrosion resistance and extend product lifespan.
2. Construction:
- Used on aluminum profiles for windows, doors, curtain walls, and structural elements, improving durability and aesthetic appeal.
3. Consumer Electronics:
- Provides a protective and visually appealing finish for aluminum casings in devices such as laptops, smartphones, and tablets.
4. Aerospace & Marine:
- Ideal for components exposed to extreme conditions, offering exceptional corrosion resistance and durability in demanding environments.
5. Industrial Equipment:
- Protects aluminum frames, machinery parts, and enclosures from wear and environmental damage.
Process Overview
1. Pretreatment:
- Aluminum parts are thoroughly cleaned and prepared to remove contaminants, ensuring optimal coating adhesion.
2. Electrophoretic Deposition:
- The prepared parts are immersed in a water-based paint solution, and an electric current is applied. This causes the paint particles to migrate and adhere uniformly to the aluminum surface.
3. Curing:
- The coated parts are heated in an oven to cure the paint, resulting in a hard, durable finish that resists corrosion, wear, and environmental degradation.
Conclusion
Anodic electrophoretic coatings are an ideal solution for aluminum products requiring enhanced durability, corrosion resistance, and aesthetic appeal. They are particularly valuable in industries such as automotive, construction, aerospace, and marine, where high-performance coatings are essential. By combining superior protection with environmental sustainability, anodic electrophoretic coatings offer a modern, efficient alternative to traditional coating methods, ensuring long-lasting performance and reduced environmental impact.