Possible Failures and Troubleshooting in the Electrocoating Process: Pinholing due to outgassing

August 28, 2025
Latest company news about Possible Failures and Troubleshooting in the Electrocoating Process: Pinholing due to outgassing

Hydrogen gas generated during electrodeposition discharges electricity.
Electrical energy (sparks) of the discharge causes the paint film to partially harden, which leaves pinholes after baking.

 

Q:

  • High coating voltage
  • Low bath temperature
     

A:

  • Hot-dip galvanized sheet steel is most likely to form pinholes due to outgassing, so be careful.
  • To counter this problem, the most effective way is to increase the solvent quantity for improved paint film fluidity during baking and, at the same time, to reduce the coating voltage.
  • Emergency measures: Raise the bath temperature and reduce the voltage.