Possible Failures and Troubleshooting in Powder Coating Process: Inconsistent discharge quantity

September 8, 2025
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Inconsistent discharge quantity refers to the condition that the coating gun fails to discharge the paint at a constant rate. This defect results in film thickness variation.


Q1: Is the air volume sufficient?
A1:

  • Ensure the required air supply capacity.


Q2: Does the source air pressure fluctuate?
A2:

  • Inspect the source air pressure.


Q3: Is the carrying hose length between the spray gun and the feeder apparatus longer than appropriate?
A3:

  • Adjust the carrying hose length.


Q4: Has the ejector been worn out?
A4:

  • Inspect the ejector regularly. If it is considerably worn out, replace it.
  • Inspect the carrying hose regularly.


Q5: Is the carrying hose clogged?
A5:

  • Inspect the ejector regularly. If it is considerably worn out, replace it.
  • Inspect the carrying hose regularly.