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xOrigin | China | Film Thickness | 10-30 µm |
---|---|---|---|
Adhesion | Grade 0 (GB/T 9286-1998) | Salt Spray Resistance | 500-1000 Hours (ASTM B117) |
Hardness | 2H-3H (Pencil Hardness, ASTM D3363) | Gloss | 60-90% (60° Gloss Meter, ASTM D523) |
Weather Resistance | 1000-2000 Hours (QUV Accelerated Aging) | Chemical Resistance | Resistant To Acids, Alkalis, Solvents |
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Product Overview
Anodic electrophoretic coating is a specialized coating applied to aluminum surfaces through an electrophoretic deposition process. In this process, the aluminum part is immersed in a bath of water-based paint, and an electric current is applied. This results in a uniform and durable coating that adheres well to the aluminum surface.
Key Features
- Enhanced Corrosion Resistance: This coating forms a robust, protective layer that significantly improves the corrosion resistance of aluminum, especially in harsh environments like marine or industrial settings.
- Uniform Coating: The electrophoretic deposition process ensures that the coating is even and covers complex geometries, including internal and recessed areas that are difficult to coat using other methods.
- Improved Adhesion: The electrophoretic deposition process results in a coating that adheres strongly to the aluminum surface, improving the performance and durability of the final product.
- Environmental Benefits: Anodic electrophoretic coatings are water-based, contain no volatile organic compounds (VOCs), and produce minimal waste since unused paint can be reclaimed, making it a more eco-friendly option compared to traditional solvent-based coatings.
Coating Performance Data
Performance Indicator | Typical Data | Remarks |
Film Thickness | 10-30 µm | Adjustable based on application needs |
Adhesion | Grade 0 (GB/T 9286-1998) | Cross-cut test, no peeling |
Salt Spray Resistance | 500-1000 hours (ASTM B117) | Depends on coating type and thickness |
Hardness | 2H-3H (Pencil Hardness, ASTM D3363) | Excellent scratch resistance |
Gloss | 60-90% (60° Gloss Meter, ASTM D523) | Adjustable based on requirements |
Weather Resistance | 1000-2000 hours (QUV Accelerated Aging) | Excellent UV resistance |
Chemical Resistance | Resistant to acids, alkalis, solvents | Suitable for various environments |
Process Parameters
Parameter | Typical Range | Remarks |
Voltage | 50-200V | Adjustable based on workpiece shape and coating type |
Electrophoresis Time | 2-5 minutes | Ensures uniform coating |
Solid Content | 10-20% | Proportion of solid content in the paint tank |
pH Value | 7.5-8.5 | Maintains paint stability |
Curing Temperature | 160-180°C | Ensures coating performance |
Curing Time | 20-30 minutes | Curing duration |
Applications
Anodic electrophoretic coatings are widely used across various industries, including:
- Automotive Manufacturing: For vehicle bodies and parts, enhancing their resistance to corrosion and wear.
- Construction: Used on aluminum profiles for windows, doors, and structural components, increasing their durability and aesthetic appeal.
- Consumer Electronics: Commonly applied to aluminum casings and components, providing protection and a visually appealing finish.
- Aerospace & Marine: Perfect for components exposed to extreme conditions due to its excellent corrosion resistance and durability.
Process Overview
- Pretreatment: The aluminum parts undergo a cleaning and surface preparation process to remove contaminants and ensure good adhesion of the coating.
- Electrophoretic Deposition: The prepared parts are submerged in a water-based paint solution, and an electric current is applied. This causes the paint particles to migrate and adhere to the surface of the part.
- Curing: The coated parts are then heated in an oven to cure the paint, resulting in a durable, hard finish that’s resistant to corrosion and wear.
Conclusion
Anodic electrophoretic coatings are ideal for aluminum products that require enhanced durability and protection. They are particularly beneficial in industries that demand high-performance coatings, such as automotive, construction, aerospace, and marine, offering excellent corrosion resistance and an environmentally friendly alternative to traditional coating processes.